Manual & Auto Start Control Modules

DSEG4500

Compact Single Genset Controller
The DSEG4500 Compact Single Genset Controller and DSEG4501 Compact Single Genset Controller with RS485 are part of the next-generation DSEG-Series platform, designed for versatility and performance. User-configurable for Remote Start (RS) or Automatic Mains (Utility) Failure (AMF) applications, they offer a robust feature set tailored to single genset operations. 

Selected features include real-time monitoring of generator and load power, engine speed, oil pressure, coolant temperature, frequency, voltage, current, power, and fuel level. All critical data is displayed on a dedicated multi-line, text and icon high-resolution screen.
The DSEG4500 and DSEG4501 support both electronic J1939 (CAN) and non-electronic (alternator frequency sensing) engines, making them compatible with a wide range of fuel types including diesel, gas, and petrol. A generous number of flexible inputs, outputs, and protection features ensure adaptability for diverse applications. 

Fully programmable via the DSE Configuration Suite software, the DSEG4500 and DSEG4501 deliver the renowned DSE easy setup experience, providing seamless integration and control.
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OVERALL SIZE
142.6 mm x 118.6 mm x 48.5 mm / 5.61 ” x 4.66 ” x 1.91 ”

PANEL CUTOUT SIZE
118 mm x 92.0 mm / 4.65 ” x 3.62 ”

MAXIMUM PANEL THICKNESS
5 mm / 0.19 ”

PRODUCT VARIANTS
G4500-01 - Compact Single Genset Controller
G4501-01 - Compact Single Genset Controller with RS485

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Product Highlights

Key Features

Key Features

Designed to protect and control a genset, genset breakers and mains (utility) breaker
Remote Start / AMF functionality in one controller
Wide range of control and protection features
Flexible connection and communication options
Multiple configuration possibilities
Simple user interface control
Integrated gasket (IP65 protection)
Separate FPE PIN and maintenance reset PIN
Manual front panel and automatic control modes
RS485 communications (G4501-01 only)

Specification

DC Supply

CONTINUOUS VOLTAGE RATING
8 V to 35 V DC continuous

CRANKING DROPOUTS
Able to survive 0 V for 50 mS, providing supply was at least 10 V before dropout and supply recovers to 10 V. This is achieved without the need for internal batteries. Backlight will not be maintained during cranking.

MAXIMUM OPERATING CURRENT
200 mA at 12 V, 120 mA at 24 V

MAXIMUM STANBY CURRENT
65 mA at 12 V, 35 mA at 24 V

CHARGE ALTERNATOR EXCITATION / FAIL RANGE
0 V to 35 V


Voltage Measurement

NUMBER 
2

MEASUREMENT INPUTS
3 Phase + Neutral
Remote Start Controller: Generator Only
Automatic Mains (Utility) Failure Controller: Generator and Mains (Utility)

VOLTAGE RANGE
15 V to 415 V Phase to Neutral
25 V to 720 V Phase to Phase

FREQUENCY RANGE
3.5 Hz to 75 Hz

RESOLUTION
1 V Phase to Neutral
2 V Phase to Phase
0.1 Hz

ACCURACY 
±1 % Phase to Neutral
±2 % Phase to Phase
±0.05 Hz

Current Transformer Measurement

NUMBER
3

MEASUREMENT INPUTS

Remote Start Controller: Generator Only
Automatic Mains (Utility) Failure Controller: Generator or Load

CURRENT RANGE
0 A to 5 A

RESOLUTION
0.5 %

ACCURACY
±1 %

Inputs

ANALOGUE
Number: 3
Type: Negative Switching Digital Input, Resistive Analogue Input, Current Analogue Input or Voltage Analogue Input

DIGITAL
Number: 4
Type: Negative Switching Digital Input

MAGNETIC PICK-UP INPUT
Voltage Input Range: 0.5 VPeak to 70 VPeak
Frequency Input Range: 1 Hz to 10 kHz

Outputs

DIGITAL
Number: 6
Type: Positive Switching DC Outputs

AUXILIARY SUUPLY OUTPUT
Number: 1
Rating: 20 mA at 5 V

Communications

USB B
1 Programming Port

CAN
1 CAN Port

RS485
1 Fully Isolated RS485 Port (G4501-01 Only)

Environmental Testing Standards

Connection Diagram

DSEG4500 connection diagram

Product Variants

G4500-01
G4501-01